Ideal for tough grinding applications where final finish is important, the overlapping layers of the flaps on 3M Flap Disc 577F continually wear away with use to expose fresh abrasive mineral for a fast, consistent cut, while the cushioning of the flaps creates a blended finish. Flap discs typically generate a finish one grade finer than the disc is graded, reducing finishing steps. A grinding aid reduces grinding temperatures for processes involving heat-sensitive alloys such as stainless steel, nickel alloys, and titanium.
Flap discs are used on a right angle grinder. Giant size flap discs have the same diameter as standard flap discs but wider flaps. The wider flaps create extra-thick layers and are packed with 25% more abrasive material than on standard flap discs, for more aggressive cut and longer life.
Flap discs are three-dimensional grinding discs with overlapping layers of abrasive-coated, fiber-reinforced flaps that fan out from a central hub. These flaps continually wear away with use to expose fresh mineral for a fast, consistent cut. The one-step alternative to bonded wheels and fiber discs, flap discs grind and finish in a single step, making them a time and cost-saving solution in many typical applications. Under normal conditions, flap discs will generate a finish that is one grade finer than the finish of a fibre disc of the same grade. And, because their overlapping construction allows more abrasive material to be loaded onto the cutting surface, they far outlast typical discs. Flap discs have the flexibility to easily follow curves and contours while delivering less gouging and enhancing operator comfort. They are ideal for a wide range of applications, including weld grinding, deburring, rust removal, edge grinding, and weld seam blending.

Dynabrade 40320 Dynafile II Abrasive Belt Tool
Standard Abrasives 882115, A/O Unitized Wheel, 821, 2 in x 1/2 in x 1/4 in, 7010310376
Standard Abrasives 54022, Ceramic Pro Type 27 Flap Disc, 645115, 7 in x 5/8-11 40 Y-weight, 7010369541, 10 per case
Dynabrade 64350 26" W x 36" L (660 mm W x 914 mm L) Metal Capture Downdraft Station, 230 V (AC)
Dynabrade 51632 .1 hp Straight-Line Pencil Grinder, Central Vacuum, 1/8" Collet
Standard Abrasives 78510, Ceramic Pro Type 27 Flap Disc, 645104, 4-1/2 in x 5/8-11 60 Y-weight, 7010369539, 10 per case
Dynabrade 51750 .1 hp Straight-Line Extension Pencil Grinder, Rear Exhaust, 60,000 RPM, 1/8" Collet
Dynabrade 53270 7" (180 mm) Dia. Right-Angle Disc Sander
3M 30137, Heavy Duty Canvas Wheel Masker, 20 inch, 7100145359, 4 per pack
3M 77197, Scotch-Brite™ Roloc™ Deburr and Finish PRO Unitized Wheel,TR, 3 in x 1/8 in x NH, 8C CRS+, 7100109130, 40/box
Dynabrade 95843 Dynabrade Air Lube 10W/NR, 1 Gallon
3M 22392, Roloc Disc 361F, 24 YF-weight, TR, 3 in, Die R300V, 7000045090 
