Ideal for tough grinding applications where final finish is important, the overlapping layers of the flaps on 3M Flap Disc 577F continually wear away with use to expose fresh abrasive mineral for a fast, consistent cut, while the cushioning of the flaps creates a blended finish. Flap discs typically generate a finish one grade finer than the disc is graded, reducing finishing steps. A grinding aid reduces grinding temperatures for processes involving heat-sensitive alloys such as stainless steel, nickel alloys, and titanium.
Flap discs are used on a right angle grinder. Giant size flap discs have the same diameter as standard flap discs but wider flaps. The wider flaps create extra-thick layers and are packed with 25% more abrasive material than on standard flap discs, for more aggressive cut and longer life.
Flap discs are three-dimensional grinding discs with overlapping layers of abrasive-coated, fiber-reinforced flaps that fan out from a central hub. These flaps continually wear away with use to expose fresh mineral for a fast, consistent cut. The one-step alternative to bonded wheels and fiber discs, flap discs grind and finish in a single step, making them a time and cost-saving solution in many typical applications. Under normal conditions, flap discs will generate a finish that is one grade finer than the finish of a fibre disc of the same grade. And, because their overlapping construction allows more abrasive material to be loaded onto the cutting surface, they far outlast typical discs. Flap discs have the flexibility to easily follow curves and contours while delivering less gouging and enhancing operator comfort. They are ideal for a wide range of applications, including weld grinding, deburring, rust removal, edge grinding, and weld seam blending.

Dynabrade 15420 Dynafile III Abrasive Belt Tool
3M 71878, Flexible Diamond Hand File 6210J, Yellow 18, N40, NO 1, 7000082156, 10 per case
3M 65033, Scotch-Brite Diamond Wheel, 645DC 6 in x 1/2 in x 1 in, 7010365574, Box of 3
3M 91779, Premium Protective Overlay Film 1160iA, Without Premask, 30 in x 50 yd, 1 Roll/Case, 7100255505
3M 77558, Cubitron II Hookit Cloth Disc 947A, 77558, 40+ to 120+, 6 in x NH, Die 600Z, 7100232737
3M 26016, PPS Series 2.0 Adapter, Type S9, 16 mm Male, 1.5 mm Thread, 7100135330
3M 77559, Cubitron II Hookit Cloth Disc 784F, 77559, 36+ to 120+, 5 in x NH, Die 500X, 7100232738
Dynabrade 64404 36" W x 60" L (914 mm W x 1,524 mm L) Metal Capture Downdraft Table, 230 V (AC), Side Exhaust
3M 11411, Roloc Disc 361F, 50 YF-weight, TR, 1 in, Die R100N, 7000045095 
